Hydraulic Systems
Complete hydraulic and electro-hydraulic systems, including complete piping
From power units to cylinders: systems designed to withstand, perform and last.
When an industrial installation requires precision, power and continuous reliability, it needs a complete hydraulic system engineered as a single integrated solution. Fluid System designs and manufactures turnkey hydraulic and electro-hydraulic systems — from hydraulic power units to special cylinders, right through to complete pipework — for use across a wide range of industrial sectors, from automated machinery to large process plants.
Our forty years of experience in industrial hydraulics allow us to develop end-to-end customised solutions, guaranteeing perfect compatibility between all components, reliable lead times and a single point of contact from the initial analysis through to final testing.
What a “complete hydraulic system” means
A Fluid System hydraulic system is not simply a collection of components, but an integrated project including:
Properly sized
hydraulic power unit
Motor-pump unit optimised for the machine cycle.
Tank with adequate thermal capacity.
Oil filtration and conditioning.
Control and safety instrumentation.
Special actuators
and cylinders
Hydraulic cylinders engineered for the specific application.
Force, stroke and speed sizing.
Integration of sensors and position transducers.
Telescopic, multistage or valve-integrated cylinders.
Distribution
and control
Proportional or on/off valve blocks.
Custom manifolds and blocks.
Integrated safety logic.
Electrical panel and PLC (optional).
Piping
and connections
Complete piping system with certified fittings.
High-pressure rigid and flexible pipes.
Clamps, supports and protective elements.
CE identification and marking.
Testing
and commissioning
Functional testing in-house.
Commissioning at the customer’s premises.
Operator training.
Complete technical documentation.
The advantages of an integrated Fluid System solution
One single point of contact, maximum efficiency
Single responsibility
One supplier for the entire system: no passing responsibility from one party to another in the event of problems, just fast and competent support.
Guaranteed compatibility
Power unit, cylinders, valves and pipework are designed together to ensure optimum performance and eliminate compatibility issues.
Simplified support
One supplier knows every detail of the installation: faster maintenance, guaranteed spare parts and easier future modifications or upgrades.
Reliable lead times
Internal coordination between design, power unit production, cylinder production and final assembly. No delays caused by third-party suppliers.
Cost optimisation
Integrated design removes oversizing and waste, reducing both investment and operating costs.
Types of hydraulic systems we manufacture
Special Hydraulic
Power Units
Custom solutions for critical environments and international markets
We design and manufacture special hydraulic systems tailored to the application, sector and machine: from enclosed and containerised solutions to integrated custom valve banks. We supply systems with PED/ASME-certified accumulators for high-pressure applications, ATEX/IECEx configurations for explosive atmospheres, and UL/CSA and EAC certifications for export markets.
Mini Power Units
and Modular Systems
Compact solutions for rapid implementation
Our range goes far beyond large systems: from compact mini power units (from 0.09 kW) to industrial systems up to 150 kW and 500 L/min, with standard or custom tanks (1–2000 L). ATEX/IECEx versions and UL/CSA certifications for global markets are also available.
Special Hydraulic Cylinders
Actuators engineered for the specific system
We manufacture special hydraulic cylinders with bores up to 600 mm and strokes up to 5 metres, including single- and double-acting telescopic versions. We can integrate valves and hydraulic blocks directly into the cylinder, providing plug-and-play solutions that reduce space requirements and simplify installation.
High-efficiency energy-saving systems
Energy savings of up to 60%
Fluid System complete hydraulic systems can incorporate brushless technology to maximise energy efficiency. We develop systems with servo pumps and brushless motors combined with variable-flow pumps, delivering clear benefits:
- Energy consumption reduced by up to 60% compared with traditional systems.
- Precise flow control according to actual demand.
- Quiet operation (< 65 dB).
- Rapid ROI thanks to energy savings.
- Longer component life due to reduced wear.
Energy-saving technology is particularly effective in applications with intermittent cycles or variable demand, where traditional systems operate constantly at maximum power even when it is not required.
Partner technologies for advanced energy-saving systems
Where the application requires it, Fluid System integrates high-efficiency technologies from leading international manufacturers in order to enhance the performance, dynamic response and energy efficiency of hydraulic systems.
- ATOS: Smart Servo Pumps (SSP) and Induction solutions with advanced P/Q control, ideal for highly dynamic applications and significant energy savings.
- BAUMÜLLER: high-dynamic brushless motors and drives, ideal for digitised hydraulic systems and variable-duty cycles.
- BOSCH REXROTH: compact CytroPac units and Sytronix platforms, enabling energy savings of up to 80% and native Industry 4.0 integration through sensors and condition monitoring.
> Discover the Servo Pumps, Compact Digital Hydraulic Units and Drive Technologies available within our commercial offering.
Revamping and plant modernisation
New life for existing systems
Through revamping — the modernisation and digitalisation of older systems — we extend service life while improving efficiency, safety and production capacity.
TYPICAL INTERVENTIONS
- Replacement of the motor-pump unit with an energy-saving system.
- Upgrade to electronic proportional valves.
- Installation of PLC and HMI for advanced control.
- Industry 4.0 integration (remote monitoring, predictive maintenance).
- Compliance upgrades for safety regulations (ATEX, PED).
A step forward towards Industry 5.0 sustainability, while simultaneously improving safety and production capacity without replacing the entire machine.
Certifications and complete services
Compliance ensured for every market
All our hydraulic systems can be certified in accordance with:
- ATEX/IECEx testing for explosive atmospheres.
- PED/ASME for pressure equipment.
- UL/CSA for North American markets.
- EAC for Russia and Eurasian countries.
INCLUDED SERVICES
- Pre-sales support with specialised technical consultancy.
- 3D CAD design with performance simulations.
- In-house testing with complete test reports.
- On-site commissioning with operator training.
- After-sales service with maintenance and genuine spare parts.
Specialised technical support
for your systems
Our partnership does not end with delivery and commissioning. To ensure maximum performance and long service life for the complete hydraulic system, we provide a dedicated technical support service including rapid intervention, scheduled maintenance and upgrade support, also for advanced electro-hydraulic systems.
Application sectors for complete systems
Our integrated hydraulic systems operate successfully in:
- Manufacturing industry: press brakes, shears, CNC machine tools, metal forming and blanking centres.
- Plastics and rubber processing: injection moulding machines, extruders and industrial moulds with optimised energy control.
- Automotive and special vehicles: power units for industrial vehicles, tipping systems, bodies and earthmoving equipment.
- Civil engineering: cranes, aerial platforms, jacks for specialist foundations and systems for hydraulic works.
- Energy and Oil & Gas: ATEX-certified systems for critical environments, offshore platforms and oil industry installations.
From design to commissioning: our process
1
Technical analysis and consultancy
We assess the specific requirements of the application: machine cycle, required forces, space constraints and installation environment.
2
Integrated design
Our technical department develops the complete project with 3D simulations and performance calculations.
_______
Lead time: 2-4 weeks.
3
Component manufacturing
Power units and cylinders are manufactured in-house at our Treviso facility, with quality control at every stage.
_______
Lead time: weeks (standard) / 12–16 weeks (complex special projects).
4
Assembly and pre-testing
The complete system is assembled and tested in-house before shipment.
_______
Lead time: 1-2 weeks.
5
Installation and commissioning
Pipe installation, electrical connections, commissioning and operator training at the customer’s premises.
_______
Lead times: 3-7 days (depending on complexity).
The lead times indicated are to be considered approximate and may vary depending on the complexity of the project, the configuration required, the installation context and any subcontracting contingencies. Each order is planned together with the customer during the initial analysis phase.
Completed projects: figures and experience
Our experience covers virtually every industrial sector, from steelmaking to marine, from energy (oil, gas, renewables) to automation and plastics.
Do you have a project to develop?
Request technical support for your hydraulic system
With more than 40 years of experience in hydraulic system development, we provide bespoke, efficient and high-performance solutions.
Contact us now for a free consultation and find out how to optimise your installation!
FAQ – Complete Hydraulic Systems
An integrated system ensures perfect compatibility between all components, optimised performance, a single point of contact for support and reliable lead times. Purchasing separate components requires in-house integration expertise and carries compatibility risks.
From 8–10 weeks for standard/simple systems, up to 16–20 weeks for complex special systems with international certifications. We always provide a detailed project schedule during the quotation phase.
Yes. We carry out revamping work to modernise older systems: replacement of motor-pump units, electronics upgrades and compliance adaptations. We assess each situation technically in order to propose the most effective solution.
Certainly. We regularly work with machine builders, supplying hydraulic systems for integration. We work to customer specifications or co-design the optimum solution.
Scheduled technical support or rapid-response service, on-site maintenance, supply of genuine spare parts and remote diagnostic support. Tailor-made maintenance contracts are also available.
Yes. We manufacture systems with ATEX/IECEx, PED/ASME, UL/CSA and EAC certifications depending on the destination market. Our technical department handles all the required documentation.