HYDRAULIC MANUFACTURING
High-performance systems and components
High-performance systems and components
From technical analysis to production: expertise at the service of your project.
An engineering approach for reliable, efficient and customised systems.
Fluid System’s Production Division represents the company’s manufacturing core: a highly specialised department that has been designing and building hydraulic power units, special cylinders and complete systems for Italian and international industry since 1984.
We support machine builders with a targeted engineering approach: through preliminary technical analysis, we develop tailor-made solutions that balance high performance and cost efficiency, both in terms of initial investment and operating costs. Our methodology includes:
- Evaluation of alternative design solutions to optimise cost/benefit.
- Performance simulations before production.
- Life-cycle analysis of the system.
The production facility in Villorba (Treviso)
In 2013, Fluid System moved its production operations to a new 3,300 m² facility in Villorba, in the province of Treviso, designed to maximise efficiency and manufacturing quality. The facility includes:
CNC MACHINING DEPARTMENT
- CNC lathes and 4.0 machining centres.
- Precision machining on bores up to 600 mm.
- Surface treatments and special finishes.
ASSEMBLY DEPARTMENT
- Dedicated assembly stations for power units and cylinders.
- Assembly bench for custom valve blocks.
- Clean-room area for critical components.
TESTING DEPARTMENT
- Certified test bench for pressures up to 700 bar.
- Functional testing with real-time data acquisition.
- ATEX and PED testing in accordance with current regulations.
PRODUCTION WAREHOUSE
- Computerised management of materials and semi-finished products.
- Lean logistics to reduce lead times.
- Full lot-by-lot traceability.
Technology and precision: the core of our manufacturing.
Our production capability combines CNC 4.0 machinery, advanced CAD/CAM software (SolidWorks, AutoCAD) and deep design expertise built up over more than 40 years.
At our Treviso facility, each project takes shape through:
Advanced technical design
• Full 3D modelling of power units, cylinders and hydraulic blocks.
• Hydraulic calculations for circuit optimisation (cycle diagram).
Precision machining and treatments
• Dimensional tolerances in accordance with ISO 2768-m.
• Internal and external grinding.
• Bespoke machining for complex geometries.
• Chrome plating / nickel plating of rods for marine environments.
• Internal coating with optional paint systems to customer specification (C5M).
Lean processes and quality control
• Reduction of waste and downtime (implemented since 2022).
• Dynamic scheduling with MES software.
• In-line quality control (zero-defect approach).
• 100% in-house testing of our own manufactured products.
This is how we ensure hydraulic systems that exceed industry standards in terms of reliability and operating performance.
Production capacity and flexibility
Fluid System production in figures
Our competitive advantage is based on strong 100% made in Italy manufacturing capacity, high-quality materials selected from leading suppliers, more than forty years of know-how in industrial hydraulics, and dedicated technical support at every stage of the project.
Manufacturing versatility
Our organisation allows us to handle with the same level of effectiveness:
- Prototypes and small batches (from 1 unit).
- Recurring production with customer coding.
- Large orders up to 50+ units.
- Mid-project changes for evolving requirements.
- Reverse engineering for obsolete component replacement.
What we manufacture in-house
Specialist solutions for every plant requirement.
Fluid System’s Production Division manufactures in-house:
Certifications and manufacturing compliance
Fluid System’s Production Division operates to the highest standards of quality and safety:
Product certifications
- ATEX/IECEx for explosive atmospheres.
- PED/ASME for pressure equipment.
- UL/CSA for North American markets.
- EAC for Russia/Eurasia markets.
Process certifications
- Welders certified in accordance with EN ISO 9606.
- Material traceability (3.1 certified steels).
- Documented testing procedures.
Global export
Our solutions are ready for international markets thanks to the technical consultancy provided by our office for the development of the certifications required by each country.
Dedicated technical support
The Production Division does not stop at delivery: our technical team provides ongoing support.
Scheduled support and rapid-response service
We offer both scheduled technical support and rapid-response services through standard or tailored contracts.
We work directly at the customer’s premises, including on hydraulic piping systems, with complete supply and final testing.
Mobile filtration unit
We have a mobile unit for hydraulic fluid filtration and monitoring, for targeted analysis and restoration of optimum operating conditions.
Maintenance of hydraulic systems
We provide routine and extraordinary maintenance services, also on site, for small and medium-sized hydraulic systems. The service is intended for industrial production lines and similar systems, with targeted interventions to solve the most common hydraulics-related issues.
On-machine pipework installation
Fluid System carries out complete hydraulic installation work, both on machines under construction at our premises (turnkey) and at the customer’s site (machine builder) or end user’s premises. The service includes structured piping, testing and functional verification.
Advanced electro-hydraulic support
Thanks to a highly trained team and experience in complex applications, we can work on hydraulic systems operating close to their design limits. We have in-depth knowledge of software for the parameterisation of proportional components, a key expertise that allows us to provide advanced technical support also for sophisticated electro-hydraulic systems.
The value of in-house manufacturing
Why choose a direct manufacturer.
TOTAL QUALITY CONTROL
Every stage — from design to testing — is managed in-house, ensuring consistent quality standards.
RELIABLE LEAD TIMES
In-house production eliminates dependence on third parties, ensuring deadlines are met even for urgent orders.
COMPETENT SUPPORT
Those who built the system know how to work on it: fast and effective technical support guaranteed.
DESIGN FLEXIBILITY
Mid-project changes, customisation and special solutions are part of our manufacturing DNA.
APPLICATION EXPERTISE
More than 40 years of manufacturing means know-how built on thousands of applications: every new project benefits from this experience.
Fluid System is not just a supplier: it is a strategic partner for machine builders and system integrators looking for:
- Reliability in delivery and performance.
- Flexibility for special projects and future modifications.
- Technical expertise for co-design and optimisation.
- Certified quality for demanding markets and global export.
Would you like to learn more about our production capability?
Request a meeting with our production team
Whether you are a machine builder looking for a reliable partner or a company requiring bespoke systems, our team is available for:
Guided tours of the Villorba facility.
Feasibility analysis for special projects.
Detailed quotations with reliable lead times.
Free technical consultancy.
Contact us now and find out how our manufacturing experience can make a real difference to your project.